Kaombo
Operator: Total
Location: West Africa Block 32
This Total’s Project is located in Block 32 at about 150 km from the Angolan coast and covers a total surface of 5090 km2. The Kaombo area itself covers the Gindungo, Gengibre, Caril, Canela, Louro, Mostarda and Salsa Provisional Development Areas (DA) with a cumulative surface of about 640 km2, in water depths ranging from 1400m to 2000m.
Main information regarding this Project:
– Stand alone development of 6 fields and 9 reservoirs: Gengibre Oligocene, Gengibre Miocene, Gindungo Main, Gindungo Deep, Caril Oligocene (hub North); and Canela Oligocene, Mostarda West panel, Louro Oligocene and Louro Miocene reservoirs (hub South),
– Base case reserves amount to around 660 Mb (w/o Fuel Gas), over a production period of 20 years with 59 wells (33 production wells and 26 injector wells);
– Production by subsea wells connected via six hybrid loops to 2 converted turret-moored FPSO’s, both following the same design (concept ‘’design 1 – build 2’’) and designed for a 115 kbopd yearly production plateau;
– Full reservoir pressure maintenance by water injection;
– Artificial lift provided by riser-base gas-lift;
– Export of excess gas to Angola LNG liquefaction plant;
– Stabilised crude export by tankers (tandem offloading);
– FID : early 2014;
– Contract Awards : 1st Quarter 2014;
– First Oil : 3rd Quarter 2017 for the FPSO North, 2nd Quarter 2018 for the FPSO South and for Caril Field;
– Start of drilling campaign 18 months after FID;
– First Oil FPSO GGC with 13 wells 42 months after FID;
– First Oil FPSO CLM with 14 wells 50 months after FID (= FPSO GGC + 8 months);
– First Oil Caril Field 1 month after first oil FPSO CLM;
– End of full drilling & completion campaign between 5 to 6 years after start of drilling on FPSO GGC.
Scope of Work:
1. TOTAL E&P Angola documentation to review (on going):
• Project Design Basis (FEED) / Field Development Plan
• KAOMBO Project Quality Plan
• CLOV Project HSSE Manual
• Environmental Impact Assessment for this project
• Project Audit Schedule – performed by TOTAL to EPC contractors
• Audit reports (Project audits)
• NCR Management (Procedure)
• Emergency Response Plan – KAOMBO offshore Site
2. FPSO North
• Topsides Fabrication (Onshore)
– Oil Fiscal Metering System
– Inspection and Test Plans
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing applied
– Manufacturing Record Books Review
• FPSO & Topsides Integration (Onshore)
– Swivel
– Pipework
• FPSO & Topsides Commissioning (Onshore)
– Separation Systems
– Black Start Test
• Offshore Installation
– Flexible Risers & Umbilicals Hook-Up
– Caril Risers Hook-Up & Pre-Commissioning
• Offshore Commissioning
– Commissioning Activities witnessing after Riser Hook-Up
– Commissioning & Start-Up Procedures
– Black Start
– Witness Start-up activities
– 1st Oil
– Oil Export Metering Dynamic Commissioning
– Offloading Systems Commissioning
– Witness Offloading Operation
– Caril 1st Oil
– Offshore Safety practices and Environmental regulation
3. FPSO South
• FPSO South Refurbishment
– Inspection and Test Plans (ITPs)
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing (NDTs) applied
• Topsides Fabrication (Onshore)
– Metering & Chemical Injection Systems
– Oil Production/Treatment Module Fabrication
– Inspection and Test Plans
– NCR management
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing applied
– Manufacturing Record Books Review
• FPSO & Topsides Integration (Onshore)
– Swivel
– Pipework
– Modules Integration in Angola
• FPSO & Topsides Commissioning (Onshore)
– Gas Compressors System
– Black Start Test
• Offshore Installation
– Flexible Risers & Umbilicals Hook-Up
• Offshore Commissioning
– Commissioning Activities witnessing after Riser Hook-Up
– Commissioning & Start-Up Procedures
– Black Start
– Witness Start-up activities
– 1st Oil
– Oil Export Metering Dynamic Commissioning
– Offloading Systems Commissioning
– Witness Offloading Operation
– Offshore Safety practices and Environmental regulation
• X-Trees & Manifolds
– Quality Plan (Project Audits & NCR management)
– Inspection and Test Plans
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing
– Factory Acceptance Test (FAT) and EFAT
– Manufacturing Record Books Review
– Material Certificates
– HSE practices review during manufacturing and installation
– Offshore Installation
– Subsea Commissioning
• X-Trees Blocks
– Quality Plan (Project Audits & NCR management)
– Inspection and Test Plans
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing
– HSE practices review during manufacturing and installation
• FLET/ILT
– Quality Plan (Project Audits & NCR Management)
– Inspection and Test Plans
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing applied
– Factory Acceptance Test (FAT) and EFAT
– Manufacturing Record Books Review
– Material Certificates
– HSE practices review during manufacturing and installation
• Jumpers & Spools
– Inspection and Test Plans
– Project Audits & NCR management
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing applied
– Material Certificates
– HSE practices review during manufacturing and installation
• SURF – Rigid Riserlines fabrication
– Project Quality Plan (Project Audits & NCR Management)
– Inspection and Test Plans
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing applied
– Factory Acceptance Test (FAT) and EFAT
– Manufacturing Record Books Review
– Material Certificates
– HSE practices review during manufacturing and installation
• SURF – Pipe-in-Pipe & Stalk Fabrication
– Project Quality Plan (Project Audits & NCR Management)
– Inspection and Test Plans
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing applied
– Factory Acceptance Test (FAT) and EFAT
– Manufacturing Record Books Review
– Material Certificates
– HSE practices review during manufacturing and installation
• SURF – Welded Linepipes
– Inspection and Test Plans
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing applied
– Manufacturing Record Books Review
– Material Certificates
– HSE practices review during manufacturing and installation
• SURF – Riser Pipes & SURF Linepipes
– Inspection and Test Plans
– Non Destructive Testing applied
– Material Certificates
– Mill Test Certificates
– MPQT (Manufacturing Procedure Qualification Test)
– Type 3.2 Certification
– Coatings MPQT
– HSE practices review during manufacturing and installation
• Umbilicals
– Quality Plan (Project Audits & NCR management)
– Inspection and Test Plans
– Welding Maps & Welding Procedures and Specifications
– Welders Qualification
– Non Destructive Testing
– Factory Acceptance Test (FAT)
– Manufacturing Record Books Review
– Material Certificates
– HSE practices review during manufacturing and installation
– Offshore Installation
– Subsea Commissioning
• Project Document Review
– Document Review of EPC Fabrication/Manufacturing Records
– Document Review of EPC Installation/Commissioning Records
– Final Review of Project Handed Over Documentation
– MinPet Audit Observations review & closure
