Mafumeira Sul
Operator: Chevron
Location: West Africa Block 0
The project represents the second phase of development of the Mafumeira Field. The subsurface scope includes the drilling of 50 wells (36 oil producers and 14 water injectors) to the Pinda from three drill centers. The facility scope includes the installation of two 28 slot well head platforms (WHP), a Production Processing Platform (PPP) with flare tower, a living quarters platform, and over 75 miles of pipelines. The PPP includes facilities to process all produced fluids, ship export quality oil to the Malongo terminal, extract LPG from the gas stream, re-inject all produced water, provide gas lift, and export gas and LPG. Oil export expected to occur Q3 2016.
General Services provided: Audit services as a requirement for official issuance of Operating License, including the issuing of reports of Fabrication, Commissioning and Start-up activities of the Mafumeira Sul Project located on Block 0, offshore Angola.
This report, covers on a sample basis, the main components of the Project, namely:
• Assessing compliance between Company design and applicable industry standards;
• Quality Assurance Processes;
– Project Quality Plan
– Internal Audits, Project Audits and Regulatory Audits
– Non-Conformance Management
– Review of Corrective Actions and Preventive Actions
• Audits to main EPC contractors involved in the Project;
– Sul Platform Fabrication (Paenal)
– Sul Platform Installation (Hereema)
– Malongo Onshore Export Line & Metering Skid (CABGOC)
• Quality Control Reports Review;
– Inspection & Test Plans
– Pressure Tests & Non-Destructive Testing
– Traceability reviews
– Welding Procedures and Specifications
– Welder Qualification Records
– Manufacturing Record Books review
• Witness Commissioning & Start-Up activities;
– PPP Process Platform Commissioning
– Gas to CRX Project
– LPG to Sanha
– Start-Up Operations
• Compliance review of HSE Requirements;
– HSE Plan
– SWP
– Risk Assessments
– JSAs
– SIMOPS
– Environmental Impact Study and mitigation
measures applied.
